Die-cut vs kiss-cut
Die-cutting is the key finishing step, at two depths.
Die-cutting is the key finishing step, at two depths. Full die-cut (through-cut) cuts the facestock and the liner, producing separate, individually shaped labels with no backing — for standalone shaped stickers. Kiss-cut cuts only the facestock and adhesive, just touching the liner, so labels stay on one continuous backing — best for applicators, easy peeling, roll labels, and sticker sheets. Kiss-cut needs tight depth control (~0.1–0.5 mm): too deep severs the liner and breaks the web, too shallow makes labels hard to lift. Done with rotary or flatbed dies, or laser for tooling-free short runs.
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After die-cutting, the waste grid of facestock between labels — the matrix — is stripped off the web in one continuous web (weeding).
Wind direction is how labels are oriented as the roll unwinds on an applicator — a critical spec, since the wrong wind makes automatic application fail.
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